Clymer Suzuki 75-225 HP 2-Stroke Outboards (Includes Jet Drives) (1992-1999)

Suzuki 75 - 225 HP 2-Stroke Outboards (includes Jet Drives), 1992-1999
Part #: B779

491 pages

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanics techniques

CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Warning systems / Oil injection system / Charging system / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection

CHAPTER FOUR / ROUTINE MAINTENANCE, LUBRICATION AND TUNE-UP
Routine maintenance / Tune-up

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Shift cables and linkage / Throttle cable and linkage / Pilot screw / Idle speed / Choke solenoid / Throttle position sensor (TPS) / Oil pump linkage adjustment / Ignition timing

CHAPTER SIX / FUEL SYSTEM
Carburetor / Intake manifold / Electronic fuel injection (EFI) system

CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery requirements

CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Break-in procedure

CHAPTER NINE / GEARCASE
Gearcase operation / Gearcase removal and installation / Water pump / Gearcase disassembly / Shim selection / Gear pattern inspection

CHAPTER TEN / JET DRIVES
Jet drive removal and installation

CHAPTER ELEVEN / MIDSECTION
Clamp brackets

CHAPTER TWELVE / POWER TRIM SYSTEM
Fluid filling / Air bleeding

CHAPTER THIRTEEN / OIL INJECTION SYSTEM
Oil flow switch removal, inspection and installation / Bleed air from the system

CHAPTER FOURTEEN / REMOTE CONTROL

INDEX

WIRING DIAGRAMS

Models covered:
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT100
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT115
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT140
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT140 EFI
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT150
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT150 EFI
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT175
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT200
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT200 EFI
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT225
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT75
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT85
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT90
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI PU140
1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI PU85